List of transmission fault codes for Kalmar DRF 400-450

list of transmission fault codes for kalmar drf 400 450

Error Codes Transmission (TE32000 Alternative)

The transmission control unit has two modes with limited functionality that are activated to protect the transmission in the event of severe malfunctions:

  1. “Limp Home” mode, indicated by “LH” on the display. In this mode, only the 1st and 2nd gears can be used in both directions. If the malfunction occurs in a higher gear, manual downshifting to 1st or 2nd gear is required.
  2. “Shutdown” mode, indicated by “Sd” on the display. In this mode, the transmission remains in a permanent neutral position because there is insufficient oil pressure to engage any gear.
  Description  Limitation  Action Connection and component Diagnostic menu
Code
00/50Memory error in control unit transmission.Transmission locked in neutral (Shutdown).
00/51Memory error in control unit transmission.Transmission locked in neutral (Shutdown).
00/52Memory error in control unit transmission.Transmission locked in neutral (Shutdown).
00/53Memory error in control unit transmission.Transmission locked in neutral (Shutdown).
20/60Sensor oil pressure (B253) indicates low oil pressure when there should be pressure.Transmission locked in neutral (Shutdown).Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/A:2– B253TRANSM, menu 10
20/61Sensor oil pressure (B253) indicates low oil pressure when there should be pressure.Transmission locked in neutral (Shutdown).Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/A:2– B253TRANSM, menu 10
21/02Solenoid valves VFS short-circuiting to volt- age, ground, or open circuit.Transmission locked in neutral (Shutdown).Check cable harness be- tween the control unit and the component with diagnostic menu.D793/D1 – Y6069, D793/F2 – Y6075TRANSM, menu 7
Check the solenoid valve.
  Description  Limitation  Action Connection and component Diagnostic menu
Code
30/04Low battery voltage.Control unit saves stored information to flash memo- ry and restarts to clear memory.Check cabling to control unit.Check alternator, battery and cabling between battery and alternator.CAN/ POW- ER,menu 15
30/05High battery voltage.Control unit receives reduced proportional control precision depending on reduced PWM work cycle.Check voltage feed.If auxiliary start equipment is connected, dis- connect it.CAN/ POW- ER,menu 15
31/00Reference voltage sensor 8 V, too low.Control unit receives reduced sensor signals.Check voltage feed. Check the control unit.CAN/ POW- ER,menu 15
31/01Reference voltage sensor 8 V, too high.Control unit receives reduced sensor signals.Check voltage feed. Check the control unit.CAN/ POW- ER,menu 15
40/06Incorrect direction from gear selector.Control unit locks trans- mission in neutral.Check cabling to gear se- lector with regards to for- ward and reverse signal.TRANSM, menu 2
41/06Incorrect gear selection from gear selector.Control unit doesn’t allow change of range, however, operation of machine is possible.Check cabling to gear se- lector with regards to signal range.TRANSM, menu 2
42/04Actual gear ratio too low.Control unit indicates that one or several clutches are slipping.Check transmission with purpose to understand if and, if that is the case, which clutch is slipping.Check the set gear ratio for the control unit.TRANSM, menu 6
42/05Actual gear ratio too high.Control unit indicates that one or several clutches are slipping.Check transmission with purpose to understand if and, if that is the case, which clutch is slipping.Check the set gear ratio for the control unit.TRANSM, menu 6
43/03Signal from Sensor engine rpm and oil temperature transmission (B758/766) outside valid interval.Control unit indicates the error.Check cable harness be- tween the control unit and the component.Check the sensor.D793/H3 – B758/766TRANSM, menu 10
  Description  Limitation  Action Connection and component Diagnostic menu
Code
43/07Torque converter’s temperature exceeds 100° C.Control unit indicates the error to make operator aware of the warning’s lev- el.Check transmission oil cooler, clean as needed.Check the thermostat in the transmission oil cooler.D793/H3 – B758/766TRANSM, menu 10
43/08Torque converter’s temperature exceeds 125° C.The control unit protects the transmission and does not allow the temperature in the torque converter to exceed the limit value.The control unit locks the transmission in neutral position, the engine is restricted to 50% of max. rpm.Check transmission oil cooler, clean as needed.Check the thermostat in the transmission oil cooler.D793/H3 – B758/766TRANSM, menu 10
44/10Incorrect signal for throttle pedal position from Control unit engine (D794)Use diagnostic menu to find incorrect segment.CAN/ POW- ER,menu 3
45/05Max. torque for inching has been exceeded.
50/00Sensor oil pressure (B253), short-circuited to ground.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the sensor.D793/A:2– B253TRANSM, menu 10
50/01Sensor oil pressure (B253), not connected or open circuit.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the sensor.D793/A:2– B253TRANSM, menu 10
51/00Sensor engine rpm and oil temperature transmission (B758/766) short- circuited to ground.The control unit limits the transmission’s temperature measurement to the lowest value in its settings, which results in poor temperature compensation.Check cable harness be- tween the control unit and the component.Check the sensor.D793/H3 – B758/766TRANSM, menu 10
  Description  Limitation  Action Connection and component Diagnostic menu
Code
51/01Sensor engine rpm and oil temperature transmission (B758/766) not connected or open circuit.The control unit limits the transmission’s tempera- ture measurement to the highest value in its set- tings, which results in poor temperature compensation.Check cable harness be- tween the control unit and the component.Check the sensor.D793/H3 – B758/766TRANSM, menu 10
52/00Sensor oil temperature (S221) short-circuited to ground.The control unit limits the transmission’s tempera- ture measurement to the highest value in its set- tings, which results in poor temperature compensation.Check cable harness be- tween the control unit and the component.Check the sensor.D793/J3 – S221TRANSM, menu 10
52/01Sensor oil temperature (S221) open circuit.The control unit limits the transmission’s temperature measurement to the highest value in its set- tings, which results in poor temperature compensation.Check cable harness be- tween the control unit and the component.Check the sensor.D793/J3 – S221TRANSM, menu 10
54/00Reference voltage sensor 5 V short-circuiting to frame ground.Check cable harness be- tween the control unit and the component.Check the sensor.CAN/ POW- ER,menu 15
54/01Reference voltage sensor 5 V open circuit.Check cable harness be- tween the control unit and the component.Check the sensor.CAN/ POW- ER,menu 15
60/00Sensor rpm drum (B752) short-circuited to ground.When only one rpm signal that is not the engine rpm signal is incorrect, the control unit calculates the missing rpm.If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp-home.Check cable between control unit and component.Check component.D793/C3 – B752TRANSM, menu 6
  Description  Limitation  Action Connection and component Diagnostic menu
Code
60/01Sensor rpm drum (B752) not connected.When only one rpm signal that is not the engine rpm signal is incorrect, the con- trol unit calculates the missing rpm.If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp-home.Check cable between control unit and component.Check component.D793/C3 – B752TRANSM, menu 6
61/00Sensor rpm output shaft (B758) short-circuited to ground.When only one rpm signal that is not the engine rpm signal is incorrect, the control unit calculates the missing rpm.If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp-home.Check cable between control unit and component.Check component.D793/D3 – B758TRANSM, menu 6
61/01Sensor rpm output shaft (B758) not connected.When only one rpm signal that is not the engine rpm signal is incorrect, the control unit calculates the missing rpm.If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp-home.Check cable between control unit and component.Check component.D793/D3 – B758TRANSM, menu 6
62/00Sensor engine rpm (B758/766), short- circuited to ground.When only one rpm signal that is not the engine rpm signal is incorrect, the control unit calculates the missing rpm.If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp-home.Check cable between control unit and component.Check component.D793/F3 – B758/766TRANSM, menu 6
  Description  Limitation  Action Connection and component Diagnostic menu
Code
62/01Sensor engine rpm (B758/766), not connect- ed or has open circuit.When only one rpm signal that is not the engine rpm signal is incorrect, the control unit calculates the missing rpm.If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp-home.Check cable between control unit and component.Check component.D793/F3 – B758/766TRANSM, menu 6
63/00Sensor rpm turbine (B751) short-circuited to ground.When only one rpm signal that is not the engine rpm signal is incorrect, the control unit calculates the missing rpm.If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp-home.Check cable between control unit and component.Check component.D793/R2 – B751TRANSM, menu 6
63/01Sensor rpm turbine (B751) not connected.When only one rpm signal that is not the engine rpm signal is incorrect, the control unit calculates the missing rpm.If several rpm signals or if the engine rpm signal are defective, the control unit activates Limp-home.Check cable between control unit and component.Check component.D793/R2 – B751TRANSM, menu 6
70/00Solenoid valve VFS front (Y630), short-circuited to each other, signal cable short-circuited to volt- age, or plus-cable short- circuited to frame ground.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/B1 – Y630, C1– Y630TRANSM, menu 8
70/01Solenoid valve VFS for- ward (Y630) open circuit or short-circuited volt- age.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/B1 – Y630, C1– Y630TRANSM, menu 8
  Description  Limitation  Action Connection and component Diagnostic menu
Code
70/02Solenoid valve VFS for- ward (Y630), control cur- rent higher than 1400 mA.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/B1 – Y630, C1– Y630TRANSM, menu 9
70/03Solenoid valve VFS for- ward (Y630), control cur- rent outside approved interval. Incorrect impedance.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/B1 – Y630, C1– Y630TRANSM, menu 9
71/00Solenoid valve VFS 2/4 (Y6069), short-circuited to each other, signal cable short-circuited to voltage, or plus-cable short-circuited to frame ground.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/D1 – Y6069, E1 – Y6069TRANSM, menu 8
71/01Solenoid valve VFS 2/4 (Y6069) open circuit or short-circuited voltage.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/D1 – Y6069, E1 – Y6069TRANSM, menu 8
71/02Solenoid valve VFS 2/4 (Y6069), control current higher than 1400 mA.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/D1 – Y6069, E1 – Y6069TRANSM, menu 9
71/03Solenoid valve VFS 2/4 (Y6069), control current outside approved interval (incorrect impedance).Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/D1 – Y6069, E1 – Y6069TRANSM, menu 9
72/00Solenoid valve VFS re- verse (Y631), cables short-circuited to each other, signal cable short- circuited to voltage, or plus-cable short- circuited to frame ground.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/F1 – Y631, G1– Y631TRANSM, menu 8
  Description  Limitation  Action Connection and component Diagnostic menu
Code
72/01Solenoid valve VFS re- verse (Y631) open circuit or short-circuited volt- age.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/F1 – Y631, G1– Y631TRANSM, menu 8
72/02Solenoid valve VFS re- verse (Y631), control current higher than 1400 mA.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/F1 – Y631, G1– Y631TRANSM, menu 9
72/03Solenoid valve VFS re- verse (Y631), control current outside approved interval (incorrect impedance).Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/F1 – Y631, G1– Y631TRANSM, menu 9
73/00Solenoid valve VFS 1/3 (Y6067), cables short- circuited to each other, signal cable short- circuited to voltage, or plus-cable short- circuited to frame ground.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/H1 – Y6067, J1– Y6067TRANSM, menu 8
73/01Solenoid valve VFS 1/3 (Y6067) open circuit or short-circuited voltage.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/H1 – Y6067, J1– Y6067TRANSM, menu 8
73/02Solenoid valve VFS 1/3 (Y6067), control current higher than 1400 mA.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/H1 – Y6067, J1– Y6067TRANSM, menu 9
73/03Solenoid valve VFS 1/3 (Y6067), control current outside approved interval (incorrect impedance).Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/H1 – Y6067, J1– Y6067TRANSM, menu 9
77/02All gear packs disengaged.Transmission locked in neutral (Shutdown).
  Description  Limitation  Action Connection and component Diagnostic menu
Code
80/00Solenoid valve RSP Drive (Y6066), cable short-circuited to frame ground.Transmission locked in neutral (Shutdown).Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/K1 – Y6066TRANSM, menu 7
80/01Solenoid valve RSP Drive (Y6066), cable is not connected or short- circuited to voltage.Transmission locked in neutral (Shutdown).Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/K1 – Y6066TRANSM, menu 7
81/00Solenoid valve VFS 2/4 (Y6074), cable short- circuited to frame ground.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/E2 – Y6074TRANSM, menu 7
81/01Solenoid valve VSF 2/4 (Y6074), cable is not connected or short- circuited to voltage.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/E2 – Y6074TRANSM, menu 7
82/00Solenoid valve VFS 1/3 (Y6075), cable short- circuited to frame ground.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/F2 – Y6075TRANSM, menu 7
82/01Solenoid valve VSF 1/3 (Y6075), cable is not connected or short- circuited to voltage.Transmission in Limp- Home.Check cable harness be- tween the control unit and the component.Check the solenoid valve.D793/F2 – Y6075TRANSM, menu 7
83/00Solenoid valve RSP Drive (Y6066), cable short-circuited to frame ground.Transmission locked in neutral (Shutdown).Check cabling to solenoid valve driveCheck solenoid valve drive.D793/K2 – Y6066TRANSM, menu 7
83/01Solenoid valve RSP Drive (Y6066), cable is not connected or short- circuited to voltage.Transmission locked in neutral (Shutdown).Check cabling to solenoid valve driveCheck solenoid valve drive.D793/K2 – Y6066TRANSM, menu 7
  Description  Limitation  Action Connection and component Diagnostic menu
Code
90/xx – 99/ xxSystem error.Transmission locked in neutral (Shutdown).D793/ A:20
95/71Control unit cannot interpret input data.
99/90Incorrect software in control unit transmission.