Fault code list for Kalmar DRF 400-450 engines

fault code list for kalmar drf 400 450 engines

Error codes engine, general

When contacting engine suppliers, use Volvo/Cummins codes.

  • Display indicates error code according to SAE J1939 SPN / FMI
  • Flash indicates error code according to a flash code specified by the engine supplier.
  • J1587 indicates error code according to SAE J1587 (for Volvo: Vodia).

PID, PPID, SID, PSID / FMI

Specification FMI

FMIDescriptionSAE-text
0Too high value.Valid data, but higher than normal operating range.
1Too low value.Valid data, but lower than normal operating range.
2Incorrect data.Intermittent or incorrect data.
3Electric problem.Abnormally high voltage or short-circuiting to higher voltage.
4Electric problem.Abnormally low voltage or short-circuiting to lower voltage.
5Electric problem.Abnormally low current or open circuit.
6Electric problem.Abnormally high current or short-circuiting to frame ground.
7Mechanical problem.Incorrect response from mechanical system.
8Mechanical problem or electric problem.Abnormal frequency.
9Communication error.Abnormal update rate.
10Mechanical problem or electric problem.Abnormally large variations.
11Unknown error.Non-identifiable error.
12Component problem.Defective unit or component.
13Incorrect calibration.Values outside calibration values.
14Unknown error.Special instructions.
15Unknown error.Reserved for future use.

Error codes engine (engine alternative Volvo)

 DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
94/FMI3.6PID94/ FMISensor fuel pres- sure short- circuited to volt- age, ground, or open circuit.No limitation.Check cable harness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/2:3Volvo TAD1250VE: D794/B:16
94/FMI3.8PID94/ FMILow fuel pressure (feed).No limitation.Change fuel filter.Change fuel prefilter.Check if pressure can be built up with the hand pump.
97/12.1PID97/ 1Water in fuel.No limitation.Drain water separator.Clean metal filter in the fuel feed’s hose connection on the engine.Check fuel filter and fuel pre-filter.
97/32.9PID97/ 3Sensor water in fuel short- circuiting to ground or open circuit.No limitation.Check cable harness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/2:4Volvo TAD1250VE: D794/B:8
98/FMI5.7PID98/ FMILow oil level.No limitation.Check oil level.Engine, menu 6
98/FMI5.9PID98/ FMISensor oil level short-circuiting to voltage, ground, or open circuit.No limitation.Check cable harness between the control unit and the component.Check the sensor.Volvo TAD1250VE: D794/B:3, B:4, A:31ENGINE,menu 6
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
100/16.6PID100/1Low engine oil pressure.Engine is shut off.Check oil level. Change oil filter.Check the system pressure valves and the safety valve in the lubrication system.Check the sensor.ENGINE,menu 6
100/33.1PID100/3Sensor oil pressure cable short- circuited to volt- age.No limitation.Check cable harness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:14Volvo TAD1250VE: D794/B:11ENGINE,menu 6
100/43.1PID100/4Sensor oil pressure, open circuit, or short-circuiting to ground.No limitation.Check cable har- ness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:14Volvo TAD1250VE: D794/B:11ENGINE,menu 6
102/03.5PID102/0Boost pressure too high.No limitation.Check the turbo- charger.Check the sensor.Check fuel quality and injectors.ENGINE,menu 6
102/13.5PID102/1Boost pressure too low.Reduced engine power.Check the air filter.Check the turbo- charger.Check the sensor.Check the fuel feed pressure.ENGINE,menu 6
102/33.4PID102/3Sensor boost pressure, cable short- circuited to volt- age.Engine smokes more than normal during acceleration or when load- ed.Check cable har- ness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:3Volvo TAD1250VE: D794/A:22ENGINE,menu 7
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
102/43.4PID102/4Sensor boost pressure, cable short- circuited to ground or open circuit.Engine smokes more than normal during acceleration or when load- ed.Check cable harness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:3Volvo TAD1250VE: D794/A:22ENGINE,menu 7
105/06.2PID105/0High charge-air temperature.Engine is shut off.Check coolant level.Check that the charge-air cooler is clean.Check thermostat.Check the sensor.ENGINE,menu 7
105/33.2PID105/3Sensor charge-air temperature, cable short-circuited to voltage or open circuit.No limitation.Check cable harness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:2Volvo TAD1250VE: D794/A:47ENGINE,menu 7
105/43.3PID105/4Sensor charge-air temperature, cable short-circuited to ground or open circuit.No limitation.Check cable harness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:2Volvo TAD1250VE: D794/A:47ENGINE,menu 7
106/ FMI3.4PID106/FMISensor boost pressure, short- circuiting to volt- age, frame ground, or open circuit.Engine smokes more than normal during acceleration or when load- ed.Check cable harness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:3Volvo TAD1250VE: D794/A:22ENGINE,menu 6
106/ FMI3.5PID106/FMIBoost pressure too high.No limitation.Check cable harness between the control unit and the component.Check the sensor.ENGINE,menu 6
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
110/06.1PID110/0High coolant temperature.Volvo TWD1240VE:Engine is shut off.Volvo TAD1250VE: Nolimitation.Check coolant lev- el.Check that radiator is clean.Check thermostat.Check the cap on the expansion tank.Check if there’s air in coolant system.Check the sensor.ENGINE,menu 7
110/33.3PID110/3Sensor coolant temperature, cable short-circuited to voltage or open circuit.Preheating is activated even if engine is warm.Check cable har- ness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:25Volvo TAD1250VE: D794/B:27ENGINE,menu 7
110/43.3PID110/4Sensor coolant temperature, cable short-circuited to ground.Preheating is activated even if engine is warm.Check cable harness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:25Volvo TAD1250VE: D794/B:27ENGINE,menu 7
111/12.2PID111/1Low coolant level.Volvo TAD1250VE: Engine is shut off.Volvo TAD1250VE: Nolimitation.Check the coolant level, top up if needed.Check the sensor.
111/ FMI2.3PID111/FMISensor coolant level, short- circuited to volt- age.Volvo TWD1240VE:Engine is shut off.Volvo TAD1250VE: Nolimitation.Check cable harness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/2:7Volvo TAD1250VE: D794/B:23
153/ FMI7.7PID153/FMICrankcase ventilation pressure too high.No limitation.Clean crankcase ventilation.Check wear of cylinder liner, piston, and piston rings.
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
153/ FMI7.7PID153/FMISensor crankcase ventilation pressure, short- circuiting to volt- age, frame ground, or open circuit.No limitation.Check cable harness between the control unit and the component.Check the sensor.Volvo TAD1250VE: D794/B:28
158/ FMI3.9PID158/FMILow battery volt- age.Engine may be difficult to start.Check and charge the batteries.Check the alternator.Check the battery cables.
172/ FMI7.9PID172/FMISensor air temperature inlet, short- circuited to voltage, ground, or open circuit.No limitation.Check cable harness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:2Volvo TAD1250VE: D794/A:47ENGINE,menu 7
175/05.8PID175/0High engine oil temperature.Reduced engine power.Check oil level.Check the lubrication system’s thermostat.Check the sensor.ENGINE,menu 7
175/33.7PID175/3Sensor oil temperature, cable short- circuited to voltage or open circuit.No limitation.Check cable har- ness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:1Volvo TAD1250VE: D794/A:31, B:3, B:4ENGINE,menu 7
175/43.7PID175/4Sensor oil temperature, cable short- circuited to ground.No limitation.Check cable harness between the control unit and the component.Check the sensor.Volvo TWD1240VE: D794/1:1Volvo TAD1250VE: D794/A:31, B:3, B:4ENGINE,menu 7
190/ FMI2.6PID190/FMIEngine rpm too high.No limitation.Ease off throttle or select higher gear.
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
608/ FMIPPID9 8/FMISignal error for start and stop.No limitation.Check CAN-bus drivetrain.CAN/ POWER,menu 3
620/31079/29.3SID232/3Voltage feed to sensors, cable short-circuited to voltage.Several error codes for defective sensor.Reduced engine power.Incorrect instrument values.Check cable harness between the control unit and the component.Volvo TWD1240VE: D794/1:5Volvo TAD1250VE: D794/B:17
620/41079/39.3SID232/4Voltage feed to sensors, cable short-circuited to ground.Several error codes for defective sensor.Reduced engine power.Incorrect instrument values.Check cable harness between the control unit and the component.Volvo TWD1240VE: D794/1:4Volvo TAD1250VE. D794/B:17
626/35.4PID45/ 3Preheating relay, cable short- circuited to volt- age.Preheating can- not be activated.Check cable harness between the control unit and the component.Check the relay.Volvo TWD1240VE: D794/2:36Volvo TAD1250VE: D794/B:25ENGINE,menu 5
626/45.4PID45/ 4Preheating relay, cable short- circuited to ground.Preheating is al- ways activated.Check cable harness between the control unit and the component.Check the relay.Volvo TWD1240VE: D794/2:36Volvo TAD1250VE: D794/B:25ENGINE,menu 5
626/55.4PID45/ 5Preheating relay open circuit on cable or defective component.Preheating can- not be activated.Check cable harness between the control unit and the component.Check the relay.Volvo TWD1240VE: D794/2:36Volvo TAD1250VE: D794/B:25ENGINE,menu 5
629/ FMI9.9SID254/FMIControl unit engine (D794) internal error.Engine doesn’t start.Engine runs rough.Change the control unit.
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
630/ FMI9.9SID253/FMIControl unit engine (D794) memory error.Engine doesn’t start.Re-program the control unit.
636/32.5SID21/3Sensor rpm camshaft, no signal.Engine takes longer time to start than normal. Engine runs normally when it has started.Check cable harness between the control unit andthe component. Check the sensor.VolvoTWD1240VE:D794/1:7,1:18Volvo TAD1250VE:D794/B:45,B:46
636/82.5SID21/8Sensor engine rpm, camshaft, abnormal frequency.Engine takes longer time to start than normal. Engine runs normally when it has started.Check cable harness between the control unit andthe component. Check the sensor.VolvoTWD1240VE:D794/1:7,1:18Volvo TAD1250VE:D794/B:45,B:46
637/22.4SID22/2Sensor engine rpm, flywheel, irregular signal.Engine is extremely difficult to start and runsrough, if it starts.Check cable harness between the control unit andthe component. Check the sensor.VolvoTWD1240VE:D794/1:30,1:31VolvoTAD1250VE:D794/B:37,B:38ENGINE,menu 2
637/32.4SID22/3Sensor engine rpm, flywheel, abnormal frequency.Engine is extremely difficult to start and runsrough, if it starts.Check cable harness between the control unit andthe component. Check the sensor.VolvoTWD1240VE:D794/1:30,1:31VolvoTAD1250VE:D794/B:37,B:38ENGINE,menu 2
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
630/ FMI9.9SID253/FMIControl unit engine (D794) memory error.Engine doesn’t start.Re-program the control unit.
636/32.5SID21/3Sensor rpm camshaft, no signal.Engine takes longer time to start than normal. Engine runs normally when it has started.Check cable harness between the control unit andthe component. Check the sensor.VolvoTWD1240VE:D794/1:7,1:18Volvo TAD1250VE:D794/B:45,B:46
636/82.5SID21/8Sensor engine rpm, camshaft, abnormal frequency.Engine takes longer time to start than normal. Engine runs normally when it has started.Check cable harness between the control unit andthe component. Check the sensor.VolvoTWD1240VE:D794/1:7,1:18Volvo TAD1250VE:D794/B:45,B:46
637/22.4SID22/2Sensor engine rpm, flywheel, irregular signal.Engine is extremely difficult to start and runsrough, if it starts.Check cable harness between the control unit andthe component. Check the sensor.VolvoTWD1240VE:D794/1:30,1:31VolvoTAD1250VE:D794/B:37,B:38ENGINE,menu 2
637/32.4SID22/3Sensor engine rpm, flywheel, abnormal frequency.Engine is extremely difficult to start and runsrough, if it starts.Check cable harness between the control unit andthe component. Check the sensor.VolvoTWD1240VE:D794/1:30,1:31VolvoTAD1250VE:D794/B:37,B:38ENGINE,menu 2
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
637/82.4SID22/8Sensor engine rpm, flywheel, abnormal frequency.Engine is extremely difficult to start and runs rough, if it starts.Check cable harness between the control unit and the component. Check that the sensor is correctly connected.VolvoTWD1240VE:D794/1:30,1:31VolvoTAD1250VE:D794/B:37,B:38ENGINE, menu 2
639/FMI2017/FMI6.5SID231/FMIPSID201/FMICommunication error with Engine control unit (D794), configuration error.Engine off: engine cannot be started.Engine on: engine goes to idle and can only be stopped by using the emergency stop.Use diagnostic menu to find incorrect segment.Check cable harness between the control unit and the component. Check the control unit.VolvoTWD1240VE:D794/2:1, 2:2Volvo TAD1250VE:D794/B:51,B:55CAN/ POWER, menu 3
639/FMI6.4SID231/FMICommunication error with Engine control unit (D794), configuration error.Instruments and controls do not work.Use diagnostic menu to find incorrect segment.Check cable har- ness between the control unit and the component.Check the control unit.CAN/ POWER,menu 3
639/FMI9.9SID240/FMIMemory error engine control unit.It may not be possible to start the engine.Re-program the control unit.
651/27.1SID1/2Electric failure, injector cylinder 1.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:11,1:12VolvoTAD1250VE:D794/A:20,A:24
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
651/37.1SID1/3Electric failure, injector cylinder 1.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:11,1:12VolvoTAD1250VE:D794/A:20,A:24
651/47.1SID1/4Electric failure, injector cylinder 1.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:11,1:12VolvoTAD1250VE:D794/A:20,A:24
651/57.1SID1/5Electric failure, injector cylinder 1.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:11,1:12VolvoTAD1250VE:D794/A:20,A:24
651/77.1SID1/7Incorrect compression or defective injector cylinder 1.Runs rough at low rpms and low load.Check fuel pressure. Check valve clearance. Check cable harness between the control unit andthe component. Check the injector. Perform compression test and check cylinder 1.Volvo TWD1240VE: D794/1:11, 1:12Volvo TAD1250VE: D794/A:20, A:24
DescriptionLimitationActionConnection and compo- nentDiag- nostic menu
CodeFlashJ1587
651/117.1SID1/11Electric failure, injector cylinder 1.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component. Check the injector.VolvoTWD1240VE:D794/1:11,1:12VolvoTAD1250VE:D794/A:20,A:24
652/27.2SID2/2Electric failure, injector cylinder 1.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:22,1:12VolvoTAD1250VE:D794/A:20,A:24
652/37.2SID2/3Electric failure, injector cylinder 1.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component. Check the injector.VolvoTWD1240VE:D794/1:22,1:12VolvoTAD1250VE:D794/A:12,A:16
652/47.2SID2/4Electric failure, injector cylinder 1.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component. Check the injector.VolvoTWD1240VE:D794/1:22,1:12VolvoTAD1250VE:D794/A:12,A:16
652/57.2SID2/5Electric failure, injector cylinder 1.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component. Check the injector.VolvoTWD1240VE:D794/1:22,1:12VolvoTAD1250VE:D794/A:12,A:16
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
652/77.2SID2/7Incorrect compression or defective injector cylinder 2.Runs rough at low rpms and low load.Check fuel pressure.Check valve clearance.Check cable harness between the control unit andthe component.Check the injector.Perform compression test and check cylinder 2.Volvo TWD1240VE: D794/1:22, 1:12Volvo TAD1250VE: D794/A:12, A:16
652/11123DTC7.2SID2/11Electric failure, injector cylinder 2.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component. Check the injector.VolvoTWD1240VE:D794/1:22,1:12VolvoTAD1250VE:D794/A:12,A:16
653/27.3SID3/2Electric failure, injector cylinder 3.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component.Check the injector.VolvoTWD1240VE:D794/1:23,1:12VolvoTAD1250VE:D794/A:28,A:32
653/37.3SID3/3Electric failure, injector cylinder 3.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE.D794/1:23,1:12VolvoTAD1250VE:D794/A:28,A:32
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
653/47.3SID3/4Electric failure, injector cylinder 3.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable har- ness between the control unit and the component.Check the injector.Volvo TWD1240VE: D794/1:23, 1:12Volvo TAD1250VE: D794/A:28, A:32
653/57.3SID3/5Electric failure, injector cylinder 3.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable har- ness between the control unit and the component.Check the injector.Volvo TWD1240VE: D794/1:23, 1:12Volvo TAD1250VE: D794/A:28, A:32
653/77.3SID3/7Incorrect compression or defective injector cylinder 3.Runs rough at low rpms and low load.Check fuel pressure. Check valve clearance. Check cable harness between the control unit andthe component. Check the injector. Perform compression test and check cylinder 3.Volvo TWD1240VE: D794/1:23, 1:12Volvo TAD1250VE: D794/A:28, A:32
653/117.3SID3/11Electric failure, injector cylinder 3.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component. Check the injector.VolvoTWD1240VE:D794/1:23,1:12VolvoTAD1250VE:D794/A:28,A:32
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
654/2140DTC7.4SID4/2Electric failure, injector cylinder 4.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable har- ness between the control unit and the component. Check the injector.VolvoTWD1240VE:D794/1:34,1:24VolvoTAD1250VE:D794/A:52,A:56
654/37.4SID4/3Electric failure, injector cylinder 4.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable har- ness between the control unit and the component. Check the injector.Volvo TWD1240VE:D794/1:34,1:24VolvoTAD1250VE:D794/A:52,A:56
654/47.4SID4/4Electric failure, injector cylinder 4.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:34,1:24VolvoTAD1250VE:D794/A:52,A:56
654/57.4SID4/5Electric failure, injector cylinder 4.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:34,1:24VolvoTAD1250VE:D794/A:52,A:56
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
654/77.4SID4/7Incorrect compression or defectiveinjector cylinder 4.Runs rough at low rpms and low load.Check fuel pressure. Check valve clearance. Check cable harness between the control unit andthe component. Check the injector. Perform compression test and check cylinder 4.Volvo TWD1240VE: D794/1:34, 1:24Volvo TAD1250VE: D794/A:52, A:56
654/117.4SID4/11Electric failure, injector cylinder 4.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:34,1:24VolvoTAD1250VE:D794/A:52,A:56
655/27.5SID5/2Electric failure, injector cylinder 5.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:35,1:24VolvoTAD1250VE:D794/A:44,A:48
655/37.5SID5/3Electric failure, injector cylinder 5.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:35,1:24VolvoTAD1250VE:D794/A:44,A:48
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
655/47.5SID5/4Electric failure, injector cylinder 5.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable har- ness between the control unit and the component.Check the injector.Volvo TWD1240VE: D794/1:35, 1:24Volvo TAD1250VE: D794/A:44, A:48
655/57.5SID5/5Electric failure, injector cylinder 5.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable har- ness between the control unit and the component.Check the injector.Volvo TWD1240VE: D794/1:35, 1:24Volvo TAD1250VE: D794/A:44, A:48
655/77.5SID5/7Incorrect compression or defective injector cylinder 5.Engine runs on 5 cylinders, sounds rough and has reduced power.Check that cabling to the injectors is not damaged. Check cable harness between the control unit andthe component. Check the injector. Perform compression test and check cylinder 5.VolvoTWD1240VE:D794/1:35,1:24VolvoTAD1250VE:D794/A:44,A:48
655/117.5SID5/11Electric failure, injector cylinder 5.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:35,1:24VolvoTAD1250VE:D794/A:44,A:48
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
656/27.6SID6/2Electric failure, injector cylinder 6.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the component.VolvoTWD1240VE:D794/1:36,1:24VolvoTAD1250VE:D794/A:36,A:40
656/37.6SID6/3Electric failure, injector cylinder 6.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component. Check the injector.VolvoTWD1240VE:D794/1:36,1:24VolvoTAD1250VE:D794/A:36,A:40
656/47.6SID6/4Electric failure, injector cylinder 6.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:36,1:24VolvoTAD1250VE:D794/A:36,A:40
656/57.6SID6/5Electric failure, injector cylinder 6.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit andthe component. Check the injector.VolvoTWD1240VE:D794/1:36,1:24VolvoTAD1250VE:D794/A:36,A:40
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
656/77.6SID6/7Incorrect compression or defectiveinjector cylinder 6.Runs rough at low rpms and low load.Check fuel pressure. Check valve clearance.Check cable harness between the control unit andthe component. Check the injector.Perform compression test and check cylinder 6.Volvo TWD1240VE: D794/1:36, 1:24Volvo TAD1250VE: D794/A:36, A:40
656/117.6SID6/11Electric failure, injector cylinder 6.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component. Check the injector.VolvoTWD1240VE:D794/1:36,1:24VolvoTAD1250VED794/A:36,A:40
677/FMI6.3PPID3/FMISID39/ FMIStarter motor re-lay, short-circuiting to voltage ground.Engine doesn’t start.Engine starts immediately when ignition is turned on.Check cable harness between the control unit and the component. Check the motor.VolvoTWD1240VE:D794/2:31VolvoTAD1250VED794/B:29ENGINE,menu 5
1485/35.1PPID5/ 3Main relay, cable short-circuited to voltage.Instrument panel loses voltage when ignition key is turned to start position. Engine doesn’t start.Check cable harness between the control unit and the component.Check the relay.Volvo TWD1240VE: D794/1:32Volvo TAD1250VE: D794/A:8
2791/ FMIPPID1 9/FMIInternal EGR, electric problem or mechanical problem.No limitation.Check sensor boost pressure.Check the component. (IEGR)Contact Volvo Penta workshop for more information.Volvo TAD1250VE: D794/B:30
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
520192/FMI6.8PPID8/ FMISensor piston cooling pressure short-circuiting to voltage, ground, or open circuit.No limitation.Check cable harness between the control unit and the component.Check the sensor.Volvo TAD1250VE: D794/B:14
520192/FMI6.7PPID8/FMILow piston cooling pressure.No limitation.Check that engine’s oil pressure is higher than 175kPa.
520195/FMI4.8PPID4/ FMIStop input on control unit short-circuits to ground or open circuit.Engine cannot be shut off.Check cable harness between the control unit and the component.Volvo TWD1240VE: D794/2:6Volvo TAD1250VE: D794/B:27

Error codes engine (engine alternative Cummins QSM11)

 DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
84/2241PID084/2Electric problem sensor speed, data invalid.Engine rpm restricted to max. rpm without gear.Check cable harness between the control unit and the component.Check the sensor.
84/10242PID08 4/10Electric problem sensor speed, manipulation of signal detected.Engine rpm restricted to max. rpm without gear.Check cable harness between the control unit and the component.Check the sensor.
91/3131PID091/3Electric problem throttle pedal, cable short-circuited to voltage.Engine does not respond to throttle.Check cable harness between the control unit and the component.Check the component.
91/4132PID091/4Electric problem throttle pedal, cable short-circuited to ground.Engine does not respond to throttle.Check cable harness between the control unit and the component.Check the component.
91/8147PID091/8Electric problem throttle pedal, frequency too low.Engine does not respond to throttle.Check cable harness between the control unit and the component.Check the component.
91/8148PID091/8Electric problem throttle pedal, frequency too high.Engine does not respond to throttle.Check cable harness between the control unit and the component.Check the component.
91/19287SID091/2Communication error with Cab control unit (D790-1), electric problem throttle pedal.Engine only runs on idle.Use diagnostic menu to localize incorrect segment.CAN/ POWER,menu 3
97/3428PID097/3Electric problem sensor water in fuel, cable short- circuited to voltage.No limitation.Check cable harness between the control unit and the component.Check the component.D794/Sen- sor:09
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
97/4429PID097/4Electric problem sensor water in fuel, cable short- circuited to ground.No limitation.Check cable harness between the control unit and the component.Check the component.D794/Sen- sor:09
97/15418PID09 7/15Water in fuel.Risk of white exhaust smoke and reduced engine power.Drain water from the fuel filter.
100/1415PID100/1Low engine oil pressure.Engine power drops gradually, after 30 seconds the engine is shut off.Check oil level in the engine, top up as need- ed.ENGINE,menu 6
100/2435PID100/2Sensor oil pressure, data error.No warning for low oil pressure engine.Check the sensor.D794/Sen- sor:44ENGINE,menu 6
100/3135PID100/3Sensor oil pressure cable short- circuited to voltage.No warning for low oil pressure engine.Check cable harness between the control unit and the component.Check the sensor.D794/Sen- sor:44ENGINE,menu 6
100/4141PID100/4Sensor oil pressure, open circuit, or short-circuiting to ground.No warning for low oil pressure engine.Check cable harness between the control unit and the component.Check the sensor.D794/Black:14ENGINE,menu 6
100/18143PID100/1Low engine oil pressure.No limitation.Check oil level in the engine, top up as need- ed.Check the sensor.ENGINE,menu 6
102/2433PID102/2Sensor boost pressure indicates high boost pressure, but other engine data indicate that pressure should be nor- mal.Reduced engine power.Check cable harness between the control unit and the component.Check the sensor.D794/Sen- sor:39ENGINE,menu 7
102/3122PID102/3Sensor boost pressure, cable short- circuited to voltage.Reduced engine power.Check cable harness between the control unit and the component.Check the sensor.D794/Sen- sor:39ENGINE,menu 7
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
102/4123PID102/4Sensor boost pressure, cable short- circuited to ground or open circuit.Reduced engine power.Check cabling between control unit and component.Check sensor boost pressure.D794/Black:3ENGINE,menu 7
103/16595PID103/0Overspeed protection turbo.Reduced engine power.Check the component.
105/0155PID105/0Inlet air too warm.Engine power drops gradually, after 30 seconds the engine is shut off.Check the coolant level in the engine, top up as needed.Check that the charge- air cooler is clean, clean as needed.Check that the fan belts are intact. Check sensor inlet air temperature.ENGINE,menu 7
105/3153PID105/3Sensor charge-air temperature, cable short-circuited to voltage or open circuit.Risk of white exhaust smoke. No warning for high coolant temperature.Check cabling between control unit and component.Check that sensor charge-air temperature is installed correctly and connected.Check sensor charge- air temperature.D794/Sen- sor:38ENGINE,menu 7
105/4154PID105/4Sensor charge-air temperature, cable short-circuited to ground or open circuit.Risk of white exhaust smoke. No warning for high coolant temperature.Check cable harness between the control unit and the component.Check that sensor is in- stalled correctly and connected.Check the sensor.D794/Sen- sor:38ENGINE,menu 7
108/2295PID108/2Electric problem sensor air pressure, data error.Reduced engine power.Check the sensor.
108/3221PID108/3Electric problem air pressure, cable short-circuited to voltage.Reduced engine power.Check cable harness between the control unit and the component.Check the sensor.D794/Sensor:06
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
108/4222PID108/4Electric problem air pressure, cable short-circuited to ground.Reduced engine power.Check cable harness between the control unit and the component.Check the sensor.D794/Sen- sor:06
110/0151PID110/0High coolant temperature.Engine power drops gradually, after 30 seconds the engine is shut off.Check coolant level.Check that radiator is clean.Check if there’s air in coolant system.Check the cap on the expansion tank.Check the sensor.Check thermostat.ENGINE,menu 7
110/3144PID110/3Sensor coolant temperature, cable short-circuited to voltage or open circuit.No display of engine temperature.Check cable harness between the control unit and the component.D794/Sen- sor:02ENGINE,menu 7
110/4145PID110/4Sensor coolant temperature, cable short-circuited to ground.No display of engine temperature.Check cable harness between the control unit and the component.Check that the sensor is correctly connected.Check the sensor.D794/Sen- sor:02ENGINE,menu 7
111/1235PID111/1Low coolant level.Engine power drops gradually, after 30 seconds the engine is shut off.Check the coolant level, top up if needed.Check the sensor.
111/2422PID111/2Electric problem sensor coolant lev- el, data error.No warning for low coolant level.Check cable harness between the control unit and the component.Check the sensor.D794/Sen- sor:09
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
166/2951PID116/2Power imbalance between cylinders.Rough idling.Check the fuel quality. If the fuel system has been opened so that air may have entered the system, the error code may be generated.Troubleshoot the engine.
167/1598PID167/1Low battery volt- age.Warning active until voltage is correct.Check batteries and alternator.D794/ OEM:7, 8,17, 18, 28
167/16596PID167/0Low battery volt- age.Warning active until voltage is correct.Check fuses. Check batteries and alternator.D794/ OEM:7, 8,17, 18, 28
167/18597PID167/1High battery volt- age.Warning active until voltage is correct, engine runs at high idle to increase volt- age.Check batteries and alternator.D794/ OEM:7, 8,17, 18, 28
168/16442PID168/0Voltage feed to control unit high.No limitation.Check fuses. Check batteries and alternator.D794/ OEM:7, 8,17, 18, 28
168/18441PID168/1Voltage feed to control unit low.Rough idling.Check fuses. Check batteries and alternator.D794/ OEM:7, 8,17, 18, 28
175/0214PID175/0High engine oil temperature.Engine power drops gradually, after 30 seconds the engine is shut off.Check coolant level and oil level in engine, top up as needed.Check that the oil cooler is clean, clean as need- ed.Check that the fan belts are intact.Check the sensor.ENGINE,menu 7
175/3212PID175/3Sensor oil temperature, cable short- circuited to voltage or open circuit.No display of oil temperature engine.Check cable harness between the control unit and the component.Check that the sensor is correctly connected.D794/Sen- sor:42ENGINE,menu 7
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
175/4213PID175/4Sensor oil temperature, cable short- circuited to ground.No display of oil temperature engine.Check cable harness between the control unit and the component.Check the sensor.D794/Sen- sor:42ENGINE,menu 7
188/4466SID032/4Electric problem solenoid valve wastegate 1 short- circuiting to ground.Reduced engine power.Check cable harness between the control unit and the component.Check the solenoid valve.D794/Actuator: 24
190/0234PID190/0Engine rpm too high.Fuel feed is restricted until engine rpm is below permitted rpm.Ease off throttle or select higher gear.
190/2115PID190/2Electric problem sensor rpm/ignition position, no signal from any of the sensors.Engine stops and cannot be started.Check cable harness between the control unit and the component.Check the sensor.D794/Sen- sor:47, 50
190/10121PID19 0/10Electric problem sensor rpm/ignition position, on of two signals is missing.No limitation.Check cable harness between the control unit and the component.Check the sensor.D794/Sensor: 47, 50
191/16349PID191/0Speed limitation activated.Speed is reduced.Ease off throttle.
191/18489PID191/1Speed warning for low speed.Engine only runs on idle.Increase throttle.
251/2319PID251/2Internal error Control unit engine.
441/3293PID441/3Extra sensor temperature short- circuited to ground.No warning at high temperature Control unit engine (D794).Check cable harness between the control unit and the component.Check the sensor.D794/Sensor: 12
441/4294PID441/4Extra sensor temperature short- circuited to voltage.No warning at high temperature Control unit engine (D794).Check cable harness between the control unit and the component.Check the sensor.D794/Sensor: 12
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
558/2431SID230/2Electric problem sensor throttle ped- al, idle switch data error.No limitation.Check cable between control unit and component.Check component.D794/ OEM: 03,13
558/4551SID230/4Electric problem sensor throttle ped- al, idle switch cable short-circuited to ground.Engine does not respond to throttle.Check cable between control unit and compo- nent.Check component.D794/ OEM: 03,13
558/13432SID23 0/13Electric problem sensor throttle ped- al, idle switch calibration error.Engine only runs on idle.Check cable between control unit and component.Check component.D794/ OEM: 13
608/2412SID250/2Communication error with Control unit engine (D794).No limitation.Check the control unit.D794/ OEM: 26,27, 36, 37,46
608/9414SID250/9Communication error with Control unit engine (D794).No limitation.Check the control unit.D794/ OEM: 26,27, 36, 37,46
620/31080/3227SID232/3Electric problem reference voltage to sensor short- circuited to voltage.Reduced engine power. No warning low oil pressure or low coolant level.Check cable harness between the control unit and the component.Check the control unit.D794/Sensor: 18, 25,45
620/41081/4187SID232/4Electric problem reference voltage to sensor short- circuited to ground.Reduced engine power. No warning low oil pressure or low coolant level.Check cable harness between the control unit and the component.Check the component.D794/Sensor: 18, 25,45
626/11381SID23 7/11Electric problem to control of relay pre- heating.Preheating does not work. Risk of white smokeCheck cable harness between the control unit and the component.Check the component.D794/Actuator: 34ENGINE,menu 5
627/2434SID251/2Voltage feed to control unit disappears without engine off.Reduced engine power. Engine difficult to start or engine stops.Check fuses.Check batteries and alternator.D794/ OEM:7, 8,17, 18, 28
629/12111SID25 4/12Internal error Control unit engine.Engine doesn’t start.Check the control unit.
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
629/12343SID25 4/12Internal error Control unit engine.No limitation.Check the control unit.
630/2341SID253/2Software error control unit, engine (D794).Reduced engine power. Engine difficult to start or engine stops.Re-program the soft- ware in Control unit engine (D794).
632/3255SID017/3Electric problem solenoid valve fuel shut-off, cable short-circuited to voltage.No limitation.Check cable harness between the control unit and the component.Check the solenoid valve.D794/Actuator: 33
632/4254SID017/4Electric problem solenoid valve fuel shut-off, cable short-circuited to ground.Engine is shut off.Check cable harness between the control unit and the component.Check the solenoid valve.D794/Actuator: 33
639/2426SID231/2Communication error with Control unit engine (D794).Functions via CAN-bus do not work.Use diagnostic menu to find incorrect segment.CAN/ POWER,menu 2
639/9427SID231/9Communication error with Control unit engine (D794).Functions via CAN-bus do not work.Use diagnostic menu to find incorrect segment.CAN/ POWER,menu 2
639/9285SID231/9Communication error with Engine control unit (D794), timeout error.Functions via CAN-bus do not work.Use diagnostic menu to find incorrect segment.CAN/ POWER,menu 2
639/13286SID23 1/13Communication error with Engine control unit (D794), configuration error.Functions via CAN-bus do not work.Use diagnostic menu to find incorrect segment.CAN/ POWER,menu 2
644/2237SID030/2Electric problem throttle pedal, signal outside valid range.Engine is shut off.Check cable harness between the control unit and the component.Check the component.
647/4245SID033/4Electric problem fan connection, cable short-circuited to ground.Cooling fan al- ways driven.Check cable harness between the control unit and the component.Check the component.D794/Ac-tuator:10, Actuator: 9
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
651/5322SID001/5Electric problem injector cylinder 1, open circuit on cable.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component.Check the injector.D794/Actuator:10, Actuator: 9
651/6311SID001/7Electric problem injector cylinder 1, cable short- circuited to ground.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component.Check the injector.D794/Actuator:10, Actuator: 9
652/5331SID002/5Electric problem injector cylinder 2, open circuit on cable.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component.Check the injector.D794/Actuator: 7, 8
652/6315SID002/6Electric problem injector cylinder 2, cable short- circuited to ground.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component.Check the injector.D794/Actuator:7, 8
653/5324SID003/5Electric problem injector cylinder 3, open circuit on cable.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component.Check the injector.D794/Actuator:6, 16
653/6313SID003/6Electric problem injector cylinder 3, cable short- circuited to ground.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable between control unit and component.Check component.D794/Actuator:6, 16
654/5332SID004/5Electric problem injector cylinder 4, open circuit on cable.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component.Check the injector.D794/Actuator:26, 36
654/6321SID004/6Electric problem injector cylinder 4, cable short- circuited to ground.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component.Check the injector.D794/Actuator:26, 36
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
655/5323SID005/5Electric problem injector cylinder 5, open circuit on cable.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component.Check the injector.D794/Actuator: 3, 4
655/6312SID005/6Electric problem injector cylinder 5, cable short- circuited to ground.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable between control unit and component.Check component.D794/Actuator: 3, 4
656/5325SID006/5Electric problem injector cylinder 6, open circuit on cable.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable between control unit and component.Check component.D794/Actuator: 1, 2
656/6314SID006/6Electric problem injector cylinder 6, cable short- circuited to ground.Engine runs on 5 cylinders, sounds rough and has reduced power.Check cable harness between the control unit and the component.Check the injector.D794/Actuator: 1, 2
702/3527SID040/3PID154/3Electric problem extra output 2, cable short-circuited to voltageNo limitation.Check cable harness between the control unit and the component.Check the component.D794/Actuator: 14
703/3529SID051/3Electric problem extra output 2, cable short-circuited to voltageNo limitation.Check cable harness between the control unit and the component.Check the component.D794/Actuator: 45
974/3133SID029/3Electric problem extra throttle pedal, cable short- circuited to voltage.Engine does not respond to throttle.Check cable harness between the control unit and the component.Check the component.D794/ OEM: 21
974/4134SID029/4Electric problem extra throttle pedal, cable short- circuited to ground.Engine does not respond to throttle.Check cable harness between the control unit and the component.Check the component.D794/ OEM: 21
974/19288SID029/2Communication error with Cab control unit (D790-1), electric problem throttle pedal.Engine does not respond to throttle.Use diagnostic menu to find incorrect segment.CAN/ POWER,menu 2
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
1043/3387PID221/3Electric problem throttle pedal reference voltage, cable short-circuited to voltage.Engine only runs on idle.Check cable harness between the control unit and the component.Check the component.D794/ OEM: 48
1043/4443PID221/4Electric problem throttle pedal reference voltage, cable short-circuited to ground.Engine only runs on idle.Check cable harness between the control unit and the component.Check the component.D794/ OEM: 48
1072/11388SID07 0/11Electric problem solenoid valve engine brake 2.Engine brake 1 cannot be activated.Check cable harness between the control unit and the component.Check the solenoid valve.D794/Actuator: 44
1073/11392SID02 9/11Electric problem solenoid valve engine brake 2.Engine brake 2 cannot be activated.Check cable harness between the control unit and the component.Check the solenoid valve.D794/Actuator: 44
1079/3386SID232/3Electric problem reference voltage to sensor short- circuited to voltage.Reduced engine power.Check cable harness between the control unit and the component.Check the sensor.D794/Sesor: 17, 37
1079/4352SID232/4Electric problem reference voltage to sensor short- circuited to ground.Reduced engine power.Check cable harness between the control unit and the component.Check the sensor.D794/Sen- sor: 17, 37
1188/3465SID032/3Electric problem solenoid valve wastegate 1 short- circuited to voltage.Reduced engine power.Check cable harness between the control unit and the component.Check the solenoid valve.D794/Actuator: 24
1189/3491SID088/3Electric problem solenoid valve wastegate 2 short- circuited to voltage.Reduced engine power.Check cable harness between the control unit and the component.Check the solenoid valve.D794/Actuator: 23
DescriptionLimitationActionConnection and componentDiagnostic menu
CodeFlashJ1587
1189/4492SID88/ 4Electric problem solenoid valve wastegate 2 short- circuited to ground.Reduced engine power.Check cable harness between the control unit and the component.Check the solenoid valve.D794/Actuator: 23
1265/4223SID085/4Electric problem solenoid valve oil- burn, cable short- circuited to ground.No limitation.Check cable harness between the control unit and the component.Check the solenoid valve.
1319/2419PID102/2Electric problem sensor boost pressure.Reduced engine power.Check cable harness between the control unit and the component.Check the sensor.D794/Sensor: 9
1380/1219PID017/1Low oil level engine.No limitation.Check oil level in the engine, top up as need- ed.
1383/31611SID15 1/11Engine shut off in another way than with start key means loading.No limitation.Shut off the engine with the start key.
1384/31299SID02 9/14Engine shut off in another way than with start key means loading.No limitation.Shut off the engine with the start key.
1387/3297PID223/3Electric problem extra sensor pressure, cable short- circuited to voltage.No protection for pressure (customer-specific option).Check cable harness between the control unit and the component.Check the sensor.D794/Sesor: 19
1387/4298PID223/4Electric problem extra sensor pressure, cable short- circuited to ground.No protection for pressure (customer-specific option).Check cable harness between the control unit and the component.Check the sensor.D794/Sesor: 19
1484/31211SID21 6/11Error codes in other control units.No limitation.Check error codes for the other control units on the machine, primarily Control unit cab (D790-1) and Control unit transmission (D793).